{"id":9664,"date":"2024-03-14T14:34:30","date_gmt":"2024-03-14T14:34:30","guid":{"rendered":"https:\/\/www.gradiant.com\/?post_type=cc-success-stories&p=9664"},"modified":"2026-03-31T11:45:29","modified_gmt":"2026-03-31T15:45:29","slug":"hartungschemikalien-kritische-kuhlung","status":"publish","type":"cc-success-stories","link":"https:\/\/www.gradiant.com\/de\/cc-success-stories\/cure-chemicals-critical-cooling\/","title":{"rendered":"CURE Chemicals - Kritische K\u00fchlung"},"content":{"rendered":"
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Symbol\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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CURE Chemicals in der industriellen Fertigung<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t<\/path><\/path><\/svg>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\tpdf herunterladen<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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EIN ZEMENTHERSTELLER WIRD ZUM \"COOL OPERATOR\"<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Ein afrikanisches Zementwerk konnte die minderwertige Chemie des K\u00fchlwassers nicht angemessen in den Griff bekommen, was zu inakzeptablen Ablagerungen im gesamten System f\u00fchrte, die eine inkonsistente Produktionsleistung und untragbare Wartungskosten verursachten. Gradiant entwickelte und implementierte ein ma\u00dfgeschneidertes CURE Chemicals-Programm, das alle Bedenken ausr\u00e4umte und die Leistungs- und Wartungskennzahlen verbesserte. <\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Kurz & Knapp<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Standort:<\/strong> Afrika<\/p>

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Anwendung:<\/strong> K\u00fchlsysteme<\/p>

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Endverbraucher:<\/strong> Stromerzeuger<\/p>

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L\u00f6sung:<\/strong>\u00a0 Behandlung des K\u00fchlwassersystems<\/p>

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Industrie:<\/strong>\u00a0 Zementherstellung<\/p>

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Speisewasser Quelle:<\/strong> Steinbruchwasser (hoher Mineralgehalt)<\/p>

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CURE Chemicals:<\/strong> Kesselsteininhibitor, Korrosionsinhibitor, Biozid<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Die Herausforderung<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Bei der Zementherstellung ist der konstante Fluss von temperaturgeregeltem Wasser von entscheidender Bedeutung, um die vorgegebene Betriebstemperatur der Kugellager im Drehrohrofen aufrechtzuerhalten und so eine ordnungsgem\u00e4\u00dfe Klinkerbildung zu gew\u00e4hrleisten. K\u00fchlt\u00fcrme ben\u00f6tigen f\u00fcr einen reibungslosen Betrieb reichlich Frischwasser, doch am Standort unseres Kunden stand nur Steinbruchwasser zur Verf\u00fcgung. Wassertests ergaben, dass die Quelle brackig war und einen hohen Gehalt an Chloriden, Sulfaten, Siliziumdioxid und Kalzium aufwies - ein Cocktail aus unerw\u00fcnschten Einschl\u00fcssen, die K\u00fchlsysteme sehr anf\u00e4llig f\u00fcr Ablagerungen und Korrosion machen. Hohe Au\u00dfentemperaturen verschlimmerten diese Neigung zu Ablagerungen noch.\u00a0
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Starke Ablagerungen hatten wiederholt zu ungeplanten Reinigungsstillst\u00e4nden gef\u00fchrt, die untragbare Wartungskosten verursachten und die Kapazit\u00e4t zur Deckung der gestiegenen Nachfrage reduzierten. Der Hersteller suchte nach einer L\u00f6sung zur Verhinderung von Ablagerungen, die eine wirksame W\u00e4rme\u00fcbertragung erm\u00f6glicht und die Systemmetallurgie sch\u00fctzt. Besonders wichtig war es, die Zeitspanne zwischen den geplanten fortgeschrittenen Reinigungsstillst\u00e4nden auf mehr als 24 Monate zu verl\u00e4ngern.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Die L\u00f6sung<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Nach einem gr\u00fcndlichen System-Audit und dem Verst\u00e4ndnis der komplexen K\u00fchlsystemchemie entwarf Gradiant eine ma\u00dfgeschneiderte L\u00f6sung, die ein umfassendes CURE Chemicals-Paket, Dosierger\u00e4te und ein \u00dcberwachungsprogramm umfasste, das durch einen Vor-Ort-Service unterst\u00fctzt wurde, um die Leistung und Zuverl\u00e4ssigkeit des Systems zu gew\u00e4hrleisten. Das Programm diente dem kathodischen Schutz der Systemmetallurgie und der effektiven Kesselsteinverhinderung und -dispersion.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Die Vorteile<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Die Anlage arbeitet nun routinem\u00e4\u00dfig mit h\u00f6heren Konzentrationszyklen im K\u00fchlsystem, was den Wasserverbrauch reduziert. Die Benchmark-Korrosionsraten f\u00fcr Baustahl und Kupfer wurden verbessert. Geplante Abschaltungen wurden mit minimalen Ausfallzeiten f\u00fcr die Reinigung verl\u00e4ngert, und seit Gradiant f\u00fcr die \u00dcberwachung vor Ort zust\u00e4ndig ist, gab es keine Ausfallzeiten aufgrund der K\u00fchlturmbehandlung mehr.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Auswirkungsstatistiken<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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20 % + <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Wasserreduzierung im K\u00fchlsystem<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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>3,5 Jahre<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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zwischen den Anlagenstillst\u00e4nden zur Reinigung<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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< 2 MPY<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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f\u00fcr Weichstahlkorrosion<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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< 0,5 MPY<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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f\u00fcr Kupfer<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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NULL <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Ausfallzeiten aufgrund des K\u00fchlsystems<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Zahlen und Bilder<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Gestein auf dem Weg zum Drehrohrofen<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

CURE Chemicals in Industrial Manufacturing download pdf A CEMENT MANUFACTURER BECOMES A ‘COOL OPERATOR’ An African cement manufacturing plant could not adequately address inferior cooling water chemistry, precipitating unacceptable scaling throughout the system that drove inconsistent manufacturing performance and unsustainable maintenance costs. Gradiant formulated and deployed a custom CURE Chemicals program that mitigated all concerns […]<\/p>\n","protected":false},"featured_media":10391,"template":"","class_list":["post-9664","cc-success-stories","type-cc-success-stories","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nCURE Chemicals \u2013 Critical Cooling - Gradiant<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.gradiant.com\/de\/cc-erfolgsgeschichten\/hartungschemikalien-kritische-kuhlung\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"CURE Chemicals \u2013 Critical Cooling - Gradiant\" \/>\n<meta property=\"og:description\" content=\"CURE Chemicals in Industrial Manufacturing download pdf A CEMENT MANUFACTURER BECOMES A ‘COOL OPERATOR’ An African cement manufacturing plant could not adequately address inferior cooling water chemistry, precipitating unacceptable scaling throughout the system that drove inconsistent manufacturing performance and unsustainable maintenance costs. 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