{"id":9724,"date":"2024-03-18T02:05:11","date_gmt":"2024-03-18T02:05:11","guid":{"rendered":"https:\/\/www.gradiant.com\/?post_type=cc-success-stories&p=9724"},"modified":"2025-05-15T12:44:56","modified_gmt":"2025-05-15T16:44:56","slug":"aushartungschemikalien-zur-maximierung-der-kesselsicherheit","status":"publish","type":"cc-success-stories","link":"https:\/\/www.gradiant.com\/de\/cc-success-stories\/cure-chemicals-maximizing-boiler-reliability\/","title":{"rendered":"CURE Chemicals - Maximierung der Kesselzuverl\u00e4ssigkeit"},"content":{"rendered":"
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CURE Chemicals in der industriellen Fertigung<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t<\/path><\/path><\/svg>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\tpdf herunterladen<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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EIN ZELLSTOFF- UND PAPIERHERSTELLER FINDET OPERATIVE SPITZENLEISTUNGEN DURCH HEILUNG<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Um in der Zellstoff- und Papierindustrie wettbewerbsf\u00e4hig zu bleiben, m\u00fcssen die Betriebsabl\u00e4ufe in der Produktion optimiert werden, angefangen bei einer konstanten Dampfqualit\u00e4t und einem konstanten Druck. Gradiant hat unserem Kunden geholfen, systemische Betriebsprobleme zu l\u00f6sen und die gew\u00fcnschten Leistungskennzahlen durch die Einf\u00fchrung einer umfassenden Wasseraufbereitungsstrategie durchg\u00e4ngig zu erreichen.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Kurz & Knapp<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Standort:<\/strong> Afrika<\/p>

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Anwendung:<\/strong>\u00a0 Kesselanlagen<\/p>

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L\u00f6sung:<\/strong> Behandlung von Kesselanlagen<\/p>

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Industrie:<\/strong> Zellstoff und Papier<\/p>

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Speisewasser Quelle:<\/strong>\u00a0 Demineralisiertes Wasser<\/p>

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CURE Chemicals:<\/strong>\u00a0 Kesselwasserprogramm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Die Herausforderung<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Eine gro\u00dfe Zellstoff- und Papierfabrik sah sich w\u00e4hrend des gesamten Herstellungsprozesses mit erheblichen betrieblichen Problemen konfrontiert, die auf ihr veraltetes Kesselwassersystem, bestehend aus drei Hochdruck-Wasserrohrkesseln, zur\u00fcckzuf\u00fchren waren. Aus dem System zur Aufbereitung von entmineralisiertem Wasser (DM) gelangten H\u00e4rte und \u00fcbersch\u00fcssiges Natrium in das Speisewassersystem. Infolgedessen war das System anf\u00e4llig f\u00fcr mineralische Ablagerungen und Laugenausbl\u00fchungen, was zu suboptimaler Leistung oder im schlimmsten Fall zu Rohrbr\u00fcchen und anderen Sicherheitsrisiken f\u00fchrte. Das Leistungsdefizit wurde durch Eisenablagerungen aus dem Kondensatr\u00fccklaufsystem in den veralteten Kesseln noch verst\u00e4rkt. Es gab erhebliche Probleme zu l\u00f6sen - Gradiant kam ins Spiel.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Die L\u00f6sung<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Gradiant f\u00fchrte ein umfassendes Systemaudit der Wasser- und Dampfsysteme durch, um einen vollst\u00e4ndigen \u00dcberblick \u00fcber den Status des Kesselbetriebs zu erhalten. Eine der wichtigsten Empfehlungen des Audits bestand darin, eine neue Reihe von Best Practices f\u00fcr den Betrieb des DM-Systems festzulegen, um sicherzustellen, dass es die Spezifikationen erf\u00fcllt. Das Team entwickelte ein ma\u00dfgeschneidertes Programm mit einer umfassenden Mischung von CURE-Chemikalien, einschlie\u00dflich Sauerstoffabsorbern, interner Behandlung und Kondensatbehandlungsformeln.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Die Vorteile<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Unmittelbar nach der Implementierung konnte die Anlage die hohe thermische Belastung der Kessel aufgrund von Mineralablagerungen verringern und die Eisenablagerungen und Korrosion in den Trockentrommeln und im Kondensatsystem reduzieren. Die \u00dcberwachung von Proben ergab, dass der Eisengehalt um das 10-fache von \u00fcber 400 ppb auf weniger als 40 ppb gesunken ist, wodurch sich die Leistung, die Dampfqualit\u00e4t und die Langlebigkeit der Anlagen verbessert haben. Das Gradiant-Team arbeitet mit dem Kunden zusammen, um das Behandlungsprogramm w\u00e4hrend des Dauerbetriebs der Kessel aufrechtzuerhalten, und das Programm liefert beeindruckende Ergebnisse: das System hat in \u00fcber drei Jahren keine Rohrausf\u00e4lle erlebt. Dar\u00fcber hinaus wurden bei jedem geplanten Stillstand und jeder Kesselinspektion keine Anzeichen f\u00fcr Ablagerungen festgestellt, was den gut passivierten wasserseitigen Zustand der Kessel best\u00e4tigt.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Auswirkungsstatistiken<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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>90% <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Senkung des Eisenspiegels<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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> 3 JAHRE<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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der Betriebsstabilit\u00e4t<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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NULL<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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ungeplante Ausfallzeiten durch Vermeidung von Rohrbr\u00fcchen<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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BIS ZU 5 %<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Senkung der Kraftstoffkosten<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

CURE Chemicals in Industrial Manufacturing   download pdf A PULP & PAPER MANUFACTURER FINDS OPERATIONAL EXCELLENCE THROUGH CURE Maintaining competitiveness in the pulp & paper industry requires operational excellence in manufacturing, starting with consistent steam quality and pressure. Gradiant helped our client resolve systemic operational issues and consistently achieve their desired performance metrics by adopting […]<\/p>\n","protected":false},"featured_media":9726,"template":"","class_list":["post-9724","cc-success-stories","type-cc-success-stories","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nCURE Chemicals \u2013 Maximizing Boiler Reliability - Gradiant<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.gradiant.com\/de\/cc-erfolgsgeschichten\/aushartungschemikalien-zur-maximierung-der-kesselsicherheit\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"CURE Chemicals \u2013 Maximizing Boiler Reliability - Gradiant\" \/>\n<meta property=\"og:description\" content=\"CURE Chemicals in Industrial Manufacturing   download pdf A PULP & PAPER MANUFACTURER FINDS OPERATIONAL EXCELLENCE THROUGH CURE Maintaining competitiveness in the pulp & paper industry requires operational excellence in manufacturing, starting with consistent steam quality and pressure. 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