{"id":9580,"date":"2024-02-27T03:20:32","date_gmt":"2024-02-27T03:20:32","guid":{"rendered":"https:\/\/www.gradiant.com\/?post_type=success-stories&p=9580"},"modified":"2025-05-15T12:06:48","modified_gmt":"2025-05-15T16:06:48","slug":"halbleiter-abwasserruckgewinnung","status":"publish","type":"success-stories","link":"https:\/\/www.gradiant.com\/de\/success-stories\/semiconductors-wastewater-reclaim\/","title":{"rendered":"Halbleiter - Abwasserr\u00fcckgewinnung"},"content":{"rendered":"
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Mikroelektronik\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Halbleiter<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t<\/path><\/path><\/svg>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\tpdf herunterladen<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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NEUARTIGER ANSATZ ZUR R\u00dcCKGEWINNUNG VON\nHALBLEITERABW\u00c4SSERN\nSPART BETRIEBSKOSTEN<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Gradiant war in einzigartiger Weise qualifiziert, eine robuste L\u00f6sung zur Behandlung und Wiederverwendung von Abwasser f\u00fcr einen der weltweit gr\u00f6\u00dften Halbleiterhersteller zu liefern. Das ma\u00dfgeschneiderte System kombiniert propriet\u00e4re und konventionelle Technologien, um eine robuste Behandlung und zuverl\u00e4ssige R\u00fcckgewinnung zu gew\u00e4hrleisten. Durch die Optimierung des Systems erzielt der Kunde au\u00dferdem eine h\u00f6here R\u00fcckgewinnung und zus\u00e4tzliche Kapazit\u00e4t.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Kurz & Knapp<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Standort<\/strong>: Taiwan<\/p>

Endverbraucher<\/strong>: Einer der weltgr\u00f6\u00dften Halbleiterhersteller<\/p>

L\u00f6sung<\/strong>: Industrielle Abw\u00e4sser & Recycling<\/p>

Industrie<\/strong>: Chemische Industrie<\/p>

Speisewasserquelle<\/strong>: Kombinierte Abw\u00e4sser aus der Halbleiterherstellung<\/p>

Technologie<\/strong>: Bio-Infinity: BioCapture MBBR und Anaerobic Fluidized Bed (AFB) SCE: Wirbelschichtkristallisation (FBC)<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Kapazit\u00e4t des Systems<\/strong>: 35.000 m\u00b3 \/Tag<\/p>

Systemwiederherstellung<\/strong>: Bis zu 65 %<\/p>

Online Datum<\/strong>: Inbetriebnahme (2021), vollst\u00e4ndig online (2022)<\/p>

Liefermodell<\/strong>: Design-Build (DB)<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Die Herausforderung<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Einer der weltweit gr\u00f6\u00dften Halbleiterhersteller erwog zahlreiche Ans\u00e4tze, um die vom \u00f6rtlichen Wissenschaftspark in Taiwan vorgegebenen Ziele f\u00fcr die Wasserwiederverwendung zu erreichen. Das Abwasser enthielt nicht nur unterschiedliche Konzentrationen von organischem Gesamtkohlenstoff, Ammoniak und Nitraten, sondern es stand auch nur wenig Platz f\u00fcr die Implementierung einer neuen Kl\u00e4ranlage zur Verf\u00fcgung. Diese Kombination aus gestalterischen Herausforderungen und der Schwierigkeit, das Projekt ohne Unterbrechung des laufenden Betriebs zu managen, erwies sich f\u00fcr mehrere Anbieter, mit Ausnahme von Gradiant, als zu aufw\u00e4ndig.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Die L\u00f6sung<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Gradiant und der Kunde arbeiteten zusammen, um eine mehrstufige L\u00f6sung im Laborma\u00dfstab zu testen, die das Konzept unter Beweis stellte und die Behandlungsziele erreichte. Da Gradiant wusste, dass das Verfahren den Schwankungen der Zulaufbedingungen (d. h. Durchfluss, Konzentrationen) standhalten musste, f\u00fchrte Gradiant ein Pilotprojekt mit der ma\u00dfgeschneiderten L\u00f6sung durch, um ihre Wirksamkeit und Belastbarkeit zu validieren. Dabei sollte auch sichergestellt werden, dass die Anlage 55-65 % des Zuflusses von 35.000 m\u00b3\/Tag zur\u00fcckgewinnen kann.<\/p>

Die elegante, kompakte L\u00f6sung f\u00fcr die komplexen Abw\u00e4sser beinhaltet mehrere firmeneigene Technologien, darunter:<\/p>

  • BioCapture f\u00fcr die Entfernung von organischem Gesamtkohlenstoff, Ammoniak und Harnstoff, das mit geringer biologischer Belastung, aber unvorhersehbaren Abwasserstr\u00f6men zurechtkommt<\/li>
  • FBC zur Entfernung von H\u00e4rte und Phosphaten, Minimierung der Schlammproduktion und des gesamten L\u00f6sungsbedarfs<\/li>
  • AFB f\u00fcr die Denitrifikation und die Beseitigung von Schwebstoffen, mit der einzigartigen F\u00e4higkeit, niedrige biologische Belastungen bei stark schwankenden Zufl\u00fcssen zu verarbeiten<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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    Die Vorteile<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Mit dem f\u00fcr die Wiederverwendung optimierten Flie\u00dfschema k\u00f6nnte der Kunde etwa 20.000 m3 \/Tag oder 57% dieses Abwasserstroms zur\u00fcckgewinnen, wobei eine weitere Steigerung m\u00f6glich ist, sobald der Prozess vollst\u00e4ndig optimiert ist.<\/p>

    Da Gradiant die L\u00f6sung aus einer Hand lieferte, konnte der Kunde schnelle, endg\u00fcltige \u00c4nderungen am Design vornehmen, die eine schnellere und effizientere Projektabwicklung erm\u00f6glichten. Der Kunde geht davon aus, dass er die Kapazit\u00e4t des Werks weiter steigern kann, da die Verf\u00fcgbarkeit von S\u00fc\u00dfwasser bisher eine Einschr\u00e4nkung der Produktion darstellte.<\/p>

    Aufgrund des \u00fcberw\u00e4ltigenden Erfolgs des Projekts hat sich Gradiant als bevorzugter Partner f\u00fcr zuk\u00fcnftige Wasserr\u00fcckgewinnungsprojekte etabliert. Gradiant wird mit dem Kunden an einer neuen Fabrik zusammenarbeiten, deren Ziel es ebenfalls sein wird, Abwasser f\u00fcr eine n\u00fctzliche Wiederverwendung zu recyceln und wichtige Nachhaltigkeitsziele zu erreichen.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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    Auswirkungsstatistiken<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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    65% <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Abwasserr\u00fcckgewinnung<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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    50% <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Abfallreduzierung durch FBC gegen\u00fcber herk\u00f6mmlichen Technologien<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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    10<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Jahre Erfahrung in der Abwasserbehandlung von Halbleitern<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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    20.000<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    m\u00b3 S\u00fc\u00dfwasser, das jeden Tag erzeugt wird<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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    10-30 %<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Betriebskosteneinsparungen im Vergleich zu konventionellen Technologien<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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    Zahlen und Bilder<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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    LSR-Prozess-Flussdiagramm eines Halbleiterherstellers<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    Rechtlicher Hinweis<\/strong><\/p>

    Dieses Dokument dient nur der allgemeinen Information. Es wird keinerlei Garantie oder Gew\u00e4hrleistung gegeben oder impliziert, und Gradiant ist nicht an die hierin enthaltenen Informationen gebunden und haftet nicht daf\u00fcr. Es liegt in der alleinigen Verantwortung des Kunden, festzustellen, ob die in diesem Dokument enthaltenen Informationen f\u00fcr die Verwendung durch den Kunden geeignet sind, einschlie\u00dflich und ohne Einschr\u00e4nkung der tats\u00e4chlichen Standort-, geografischen und Werksbedingungen, Spezifikationen, Anforderungen, Entsorgung, geltenden Gesetze und Vorschriften. Dieses Dokument ist geistiges Eigentum von Gradiant, einschlie\u00dflich, aber nicht beschr\u00e4nkt auf die in diesem Dokument enthaltenen Patente und Marken. Die Verteilung dieses Dokuments bedeutet nicht, dass das geistige Eigentum von Gradiant \u00fcbertragen wird.<\/p>

    \u00a0<\/p>

    Gradiant, das Gradiant Logo und alle mit \u2122 oder \u00ae gekennzeichneten Dienstleistungsmarken sind, sofern nicht anders angegeben, Eigentum von Tochtergesellschaften der Gradiant Corporation. \u00a9 2024 Gradiant.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

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The client is also realizing higher […]<\/p>\n","protected":false},"featured_media":9583,"template":"","class_list":["post-9580","success-stories","type-success-stories","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nSemiconductors \u2013 Wastewater Reclaim - Gradiant<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.gradiant.com\/de\/erfolgsgeschichten\/halbleiter-abwasserruckgewinnung\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Semiconductors \u2013 Wastewater Reclaim - Gradiant\" \/>\n<meta property=\"og:description\" content=\"Semiconductors download pdf NOVEL APPROACH FOR RECLAIMING SEMICONDUCTOR WASTEWATER SAVES OPERATIONAL COSTS Gradiant was uniquely qualified to deliver a resilient solution to treat and reuse wastewater for one of the largest global semiconductor manufacturers. 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