{"id":9664,"date":"2024-03-14T14:34:30","date_gmt":"2024-03-14T14:34:30","guid":{"rendered":"https:\/\/www.gradiant.com\/?post_type=cc-success-stories&p=9664"},"modified":"2026-03-31T11:45:29","modified_gmt":"2026-03-31T15:45:29","slug":"productos-quimicos-de-curado-refrigeracion-critica","status":"publish","type":"cc-success-stories","link":"https:\/\/www.gradiant.com\/es\/cc-success-stories\/cure-chemicals-critical-cooling\/","title":{"rendered":"CURE Chemicals - Refrigeraci\u00f3n cr\u00edtica"},"content":{"rendered":"
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Icono\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Productos qu\u00edmicos CURE en la fabricaci\u00f3n industrial<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t<\/path><\/path><\/svg>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\tdescargar pdf<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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UN FABRICANTE DE CEMENTO SE CONVIERTE EN UN \"OPERADOR COOL\"<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Una planta de fabricaci\u00f3n de cemento africana no pudo abordar adecuadamente la qu\u00edmica del agua de refrigeraci\u00f3n inferior, al precipitarse un nivel de cal inaceptable en todo el sistema, que llev\u00f3 al sistema a un rendimiento de fabricaci\u00f3n inconsistente y unos costos de mantenimiento insostenibles. Gradiant formul\u00f3 e implement\u00f3 un programa personalizado de CURE Chemicals que mitig\u00f3 todos los problemas y transform\u00f3 las m\u00e9tricas de rendimiento y mantenimiento. <\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Datos principales<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Ubicaci\u00f3n:<\/strong> \u00c1frica<\/p>

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Aplicaci\u00f3n:<\/strong> Sistemas de refrigeraci\u00f3n<\/p>

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Usuario final:<\/strong> Generador de energ\u00eda<\/p>

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Soluci\u00f3n:<\/strong>\u00a0 Tratamiento del sistema de agua de refrigeraci\u00f3n<\/p>

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Industria:<\/strong>\u00a0 Fabricaci\u00f3n de cemento<\/p>

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Fuente de agua de alimentaci\u00f3n:<\/strong> Agua de cantera (alto contenido mineral)<\/p>

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CURE Chemical:<\/strong> Inhibidor de incrustaciones, inhibidor de corrosi\u00f3n, biocida<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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El desaf\u00edo<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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En la fabricaci\u00f3n de cemento, el flujo constante de agua a temperatura controlada es fundamental para mantener la temperatura de funcionamiento especificada de los rodamientos de bolas del horno rotatorio y garantizar as\u00ed la correcta formaci\u00f3n de clinker. Las torres de refrigeraci\u00f3n necesitan abundante agua dulce para funcionar sin problemas, pero en las instalaciones de nuestro cliente s\u00f3lo se dispon\u00eda de agua de cantera. Los an\u00e1lisis del agua mostraron que la fuente era salobre, con altos niveles de cloruros, sulfatos, s\u00edlice y calcio, un c\u00f3ctel de inclusiones indeseables que hacen que los sistemas de refrigeraci\u00f3n sean muy susceptibles a las incrustaciones y la corrosi\u00f3n. Las altas temperaturas de la superficie exacerbaban a\u00fan m\u00e1s esta propensi\u00f3n a la formaci\u00f3n de incrustaciones.\u00a0
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La intensa formaci\u00f3n de incrustaciones hab\u00eda provocado repetidamente paradas de limpieza no planificadas, lo que generaba unos costes de mantenimiento insostenibles y reduc\u00eda la capacidad para satisfacer el aumento de la demanda. El fabricante buscaba una soluci\u00f3n que inhibiera la formaci\u00f3n de incrustaciones, permitiera una transferencia de calor eficaz y protegiera las metalurgias del sistema. Especialmente importante era aumentar el tiempo a m\u00e1s de 24 meses entre paradas planificadas de limpieza avanzada.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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La soluci\u00f3n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Tras una exhaustiva auditor\u00eda del sistema y una comprensi\u00f3n de la compleja qu\u00edmica del sistema de refrigeraci\u00f3n, Gradiant dise\u00f1\u00f3 una soluci\u00f3n a medida que inclu\u00eda un completo paquete de productos qu\u00edmicos CURE, equipos de dosificaci\u00f3n y un programa de supervisi\u00f3n respaldado por un servicio de mantenimiento in situ para garantizar el rendimiento y la fiabilidad del sistema. El programa estaba dirigido a la protecci\u00f3n cat\u00f3dica de las metalurgias del sistema y a la inhibici\u00f3n y dispersi\u00f3n efectivas de las incrustaciones.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Beneficios<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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La planta funciona ahora habitualmente con ciclos de mayor concentraci\u00f3n en el sistema de refrigeraci\u00f3n, lo que reduce la huella h\u00eddrica. Se han mejorado los \u00edndices de corrosi\u00f3n de referencia del acero dulce y el cobre. Las paradas planificadas se han ampliado con un tiempo de inactividad m\u00ednimo para la limpieza, y no se ha producido ning\u00fan tiempo de inactividad debido al tratamiento de la torre de refrigeraci\u00f3n desde que Gradiant es responsable de la supervisi\u00f3n in situ.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Datos impactantes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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20%+ <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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reducci\u00f3n de agua en el sistema de refrigeraci\u00f3n<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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>3,5 a\u00f1os<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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entre paradas de planta para limpieza<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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<2 MPY<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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para la corrosi\u00f3n del acero dulce<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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<0,5 MPY<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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para el cobre<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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CERO <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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tiempo de inactividad causado por el sistema de refrigeraci\u00f3n<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Cifras e im\u00e1genes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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\u00c1ridos que van al horno rotatorio<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

CURE Chemicals in Industrial Manufacturing download pdf A CEMENT MANUFACTURER BECOMES A ‘COOL OPERATOR’ An African cement manufacturing plant could not adequately address inferior cooling water chemistry, precipitating unacceptable scaling throughout the system that drove inconsistent manufacturing performance and unsustainable maintenance costs. Gradiant formulated and deployed a custom CURE Chemicals program that mitigated all concerns […]<\/p>\n","protected":false},"featured_media":10391,"template":"","class_list":["post-9664","cc-success-stories","type-cc-success-stories","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nCURE Chemicals \u2013 Critical Cooling - Gradiant<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.gradiant.com\/es\/historias-de-exito-de-cc\/productos-quimicos-de-curado-refrigeracion-critica\/\" \/>\n<meta property=\"og:locale\" content=\"es_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"CURE Chemicals \u2013 Critical Cooling - Gradiant\" \/>\n<meta property=\"og:description\" content=\"CURE Chemicals in Industrial Manufacturing download pdf A CEMENT MANUFACTURER BECOMES A ‘COOL OPERATOR’ An African cement manufacturing plant could not adequately address inferior cooling water chemistry, precipitating unacceptable scaling throughout the system that drove inconsistent manufacturing performance and unsustainable maintenance costs. 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