{"id":9724,"date":"2024-03-18T02:05:11","date_gmt":"2024-03-18T02:05:11","guid":{"rendered":"https:\/\/www.gradiant.com\/?post_type=cc-success-stories&p=9724"},"modified":"2025-05-15T12:44:56","modified_gmt":"2025-05-15T16:44:56","slug":"cure-chemicals-maximizing-boiler-reliability","status":"publish","type":"cc-success-stories","link":"https:\/\/www.gradiant.com\/es\/cc-success-stories\/cure-chemicals-maximizing-boiler-reliability\/","title":{"rendered":"CURE Chemicals - Maximizar la fiabilidad de las calderas"},"content":{"rendered":"
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Productos qu\u00edmicos CURE en la fabricaci\u00f3n industrial<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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UN FABRICANTE DE PASTA Y PAPEL ENCUENTRA LA EXCELENCIA OPERATIVA A TRAV\u00c9S DE LA CURA<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Mantener la competitividad en la industria de la pasta y el papel requiere excelencia operativa en la fabricaci\u00f3n, empezando por una calidad y una presi\u00f3n de vapor constantes. Gradiant ayud\u00f3 a nuestro cliente a resolver problemas operativos sist\u00e9micos y a alcanzar de forma consistente las m\u00e9tricas de rendimiento deseadas mediante la adopci\u00f3n de una estrategia integral de tratamiento del agua.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Datos principales<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Ubicaci\u00f3n:<\/strong> \u00c1frica<\/p>

\u00a0<\/p>

Aplicaci\u00f3n:<\/strong>\u00a0 Sistemas de calderas<\/p>

\u00a0<\/p>

Soluci\u00f3n:<\/strong> Tratamiento del sistema de calderas<\/p>

\u00a0<\/p>

Industria:<\/strong> Pasta y papel<\/p>

\u00a0<\/p>

Fuente de agua de alimentaci\u00f3n:<\/strong>\u00a0 Agua desmineralizada<\/p>

\u00a0<\/p>

CURE Chemical:<\/strong>\u00a0 Programa de agua de caldera<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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El desaf\u00edo<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Una gran f\u00e1brica de pasta y papel se enfrentaba a importantes problemas operativos en todo el proceso de fabricaci\u00f3n derivados de su anticuado sistema de agua de caldera, formado por tres calderas acuotubulares de alta presi\u00f3n. El sistema de tratamiento de agua desmineralizada (DM) filtraba dureza y exceso de sodio al sistema de agua de alimentaci\u00f3n. En consecuencia, el sistema era propenso a la formaci\u00f3n de incrustaciones minerales y a la corrosi\u00f3n c\u00e1ustica, lo que provocaba un rendimiento inferior al \u00f3ptimo o, en el peor de los casos, fallos en los tubos y otros riesgos para la seguridad. A este d\u00e9ficit de rendimiento se sumaban los dep\u00f3sitos de hierro procedentes del sistema de retorno de condensados de las viejas calderas. Se trataba de un problema importante que hab\u00eda que resolver.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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La soluci\u00f3n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Gradiant llev\u00f3 a cabo una auditor\u00eda integral de los sistemas de agua y vapor para obtener una perspectiva completa del estado de funcionamiento de la caldera. Una de las recomendaciones clave de la auditor\u00eda fue establecer un nuevo conjunto de mejores pr\u00e1cticas operativas para el sistema de DM con el fin de garantizar que funcionara seg\u00fan las especificaciones. El equipo elabor\u00f3 un programa personalizado con una mezcla completa de productos qu\u00edmicos CURE, incluidos secuestrantes de ox\u00edgeno, tratamiento interno y f\u00f3rmulas de tratamiento de condensados.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Beneficios<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Inmediatamente despu\u00e9s de la implantaci\u00f3n, la planta mitig\u00f3 la elevada carga t\u00e9rmica de las calderas debida a la incrustaci\u00f3n mineral, y redujo los dep\u00f3sitos de hierro y la corrosi\u00f3n en los tambores secadores y el sistema de condensado. La monitorizaci\u00f3n de las muestras cuantific\u00f3 que los niveles de hierro disminuyeron 10 veces, de m\u00e1s de 400 ppb a menos de 40 ppb, mejorando el rendimiento, la calidad del vapor y la longevidad de los equipos. El equipo de Gradiant est\u00e1 trabajando con el cliente para mantener el programa de tratamiento durante el funcionamiento continuo de las calderas y el programa est\u00e1 dando unos resultados impresionantes: el sistema no ha experimentado ninguna rotura de tubos en m\u00e1s de tres a\u00f1os. Adem\u00e1s, en cada parada programada e inspecci\u00f3n de la caldera, no ha habido indicios de deposici\u00f3n, lo que confirma que las calderas est\u00e1n bien pasivadas por el lado del agua.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Datos impactantes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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>90% <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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reducci\u00f3n de los niveles de hierro<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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>3 A\u00d1OS<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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de estabilidad operativa<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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CERO<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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tiempos de inactividad imprevistos eliminando las aver\u00edas en los tubos<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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HASTA 5%<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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reducci\u00f3n de los costes de combustible<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

CURE Chemicals in Industrial Manufacturing   download pdf A PULP & PAPER MANUFACTURER FINDS OPERATIONAL EXCELLENCE THROUGH CURE Maintaining competitiveness in the pulp & paper industry requires operational excellence in manufacturing, starting with consistent steam quality and pressure. Gradiant helped our client resolve systemic operational issues and consistently achieve their desired performance metrics by adopting […]<\/p>\n","protected":false},"featured_media":9726,"template":"","class_list":["post-9724","cc-success-stories","type-cc-success-stories","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nCURE Chemicals \u2013 Maximizing Boiler Reliability - Gradiant<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.gradiant.com\/es\/historias-de-exito-de-cc\/cure-chemicals-maximizing-boiler-reliability\/\" \/>\n<meta property=\"og:locale\" content=\"es_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"CURE Chemicals \u2013 Maximizing Boiler Reliability - Gradiant\" \/>\n<meta property=\"og:description\" content=\"CURE Chemicals in Industrial Manufacturing   download pdf A PULP & PAPER MANUFACTURER FINDS OPERATIONAL EXCELLENCE THROUGH CURE Maintaining competitiveness in the pulp & paper industry requires operational excellence in manufacturing, starting with consistent steam quality and pressure. 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