{"id":9580,"date":"2024-02-27T03:20:32","date_gmt":"2024-02-27T03:20:32","guid":{"rendered":"https:\/\/www.gradiant.com\/?post_type=success-stories&p=9580"},"modified":"2025-05-15T12:06:48","modified_gmt":"2025-05-15T16:06:48","slug":"semiconductores-recuperacion-de-aguas-residuales","status":"publish","type":"success-stories","link":"https:\/\/www.gradiant.com\/es\/success-stories\/semiconductors-wastewater-reclaim\/","title":{"rendered":"Semiconductores - Recuperaci\u00f3n de aguas residuales"},"content":{"rendered":"
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"microelectr\u00f3nica\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Semiconductors<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t<\/path><\/path><\/svg>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\tdescargar pdf<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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NUEVO ENFOQUE PARA LA RECUPERACI\u00d3N\nDE AGUAS RESIDUALES EN LA INDUSTRIA DE SEMICONDUCTORES PARA\nAHORRAR COSTES OPERATIVOS<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Gradiant estaba especialmente cualificada para ofrecer una soluci\u00f3n resiliente en el tratamiento y reutilizaci\u00f3n de aguas residuales para uno de los mayores\nfabricantes de semiconductores. El sistema dise\u00f1ado a medida\ncombinaba tecnolog\u00edas propias y convencionales para garantizar\nun tratamiento robusto y una recuperaci\u00f3n fiable. El cliente tambi\u00e9n consigue\nmayor recuperaci\u00f3n y capacidad adicional a medida que se optimiza el sistema.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Datos principales<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Ubicaci\u00f3n<\/strong>: Taiw\u00e1n<\/p>

Usuario final<\/strong>: Uno de los mayores fabricantes de semiconductores del mundo<\/p>

Soluci\u00f3n<\/strong>: Aguas residuales industriales y reciclaje<\/p>

Industria<\/strong>: Semiconductor<\/p>

Fuente de agua de alimentaci\u00f3n<\/strong>: Aguas residuales combinadas de la fabricaci\u00f3n de semiconductores<\/p>

Tecnolog\u00eda<\/strong>: Bio-Infinity: BioCapture MBBR y Lecho Fluidizado Anaerobio (AFB) SCE: Cristalizaci\u00f3n en lecho fluidizado (FBC)<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Capacidad del sistema<\/strong>: 35.000 m3 \/d\u00eda<\/p>

Recuperaci\u00f3n del sistema<\/strong>: Hasta un 65%<\/p>

Fecha<\/strong>: Puesta en servicio (2021), totalmente en l\u00ednea (2022)<\/p>

Modelo de entrega<\/strong>: Dise\u00f1o y construcci\u00f3n (DB)<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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El desaf\u00edo<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Uno de los mayores fabricantes mundiales de semiconductores contempl\u00f3 numerosos enfoques para alcanzar los objetivos de reutilizaci\u00f3n del agua fijados por el Parque Cient\u00edfico local de Taiw\u00e1n. Las aguas residuales no s\u00f3lo conten\u00edan concentraciones variables de carbono org\u00e1nico total, amoniaco y nitratos, sino que el espacio disponible para implantar una nueva planta de tratamiento era m\u00ednimo. Esta combinaci\u00f3n de retos de dise\u00f1o, junto con la complejidad de gestionar el proyecto sin interrumpir las operaciones en curso, result\u00f3 ser demasiado onerosa para varios proveedores, excepto para Gradiant.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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La soluci\u00f3n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Gradiant y el cliente se asociaron para completar un banco de pruebas para una soluci\u00f3n multietapa, demostrando la prueba de concepto y alcanzando los objetivos de tratamiento. Sabiendo que el proceso tendr\u00eda que soportar la variabilidad de las condiciones del influente (es decir, caudal, concentraciones), Gradiant llev\u00f3 a cabo un piloto de la soluci\u00f3n personalizada para validar su eficacia y resistencia. Este esfuerzo tambi\u00e9n tendr\u00eda que garantizar que la planta pudiera recuperar entre el 55 al 65% del caudal afluente de 35.000 m3 \/d\u00eda.<\/p>

La soluci\u00f3n elegante y compacta para las complejas aguas residuales incorporaba varias tecnolog\u00edas patentadas, entre ellas:<\/p>

  • BioCapture para la eliminaci\u00f3n del carbono org\u00e1nico total, el amon\u00edaco y la urea, que puede gestionar una carga biol\u00f3gica baja pero flujos de entrada de aguas residuales impredecibles.<\/li>
  • FBC para la eliminaci\u00f3n de la dureza y los fosfatos, minimizando la producci\u00f3n de lodos y la huella total de la soluci\u00f3n.<\/li>
  • AFB para la desnitrificaci\u00f3n y la eliminaci\u00f3n total de s\u00f3lidos en suspensi\u00f3n, con una capacidad \u00fanica para tratar influentes de baja carga biol\u00f3gica pero muy variables.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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    Beneficios<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Con el diagrama de flujo optimizado para la reutilizaci\u00f3n, el cliente podr\u00eda recuperar aproximadamente 20.000 m3 \/d\u00eda o el 57% de esta corriente de aguas residuales, pudiendo aumentar a\u00fan m\u00e1s una vez que el proceso est\u00e9 totalmente optimizado.<\/p>

    Al confiar la soluci\u00f3n a Gradiant, el cliente realiz\u00f3 cambios de dise\u00f1o r\u00e1pidos y definitivos que permitieron una entrega del proyecto m\u00e1s r\u00e1pida y eficaz. El cliente espera poder aumentar a\u00fan m\u00e1s la capacidad de la planta, donde la disponibilidad de agua dulce hab\u00eda sido anteriormente una limitaci\u00f3n para la producci\u00f3n.<\/p>

    Debido al \u00e9xito abrumador del proyecto, Gradiant se ha establecido como el socio de elecci\u00f3n para futuros proyectos de recuperaci\u00f3n de aguas. Gradiant colaborar\u00e1 con el cliente en una nueva f\u00e1brica, donde el objetivo tambi\u00e9n ser\u00e1 reciclar las aguas residuales para su reutilizaci\u00f3n beneficiosa y alcanzar objetivos cr\u00edticos de sostenibilidad.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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    Datos impactantes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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    65% <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Recuperaci\u00f3n de aguas residuales<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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    50% <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Reducci\u00f3n de residuos mediante la CTF frente a las tecnolog\u00edas tradicionales<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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    10<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    a\u00f1os Experiencia en el tratamiento de aguas residuales de semiconductores<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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    20,000<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    m\u00b3 de agua dulce generados cada d\u00eda<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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    10-30%<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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    Ahorro de costes operativos en comparaci\u00f3n con las tecnolog\u00edas convencionales<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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    Cifras e im\u00e1genes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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    Diagrama de flujo del proceso de LSR de un fabricante de semiconductores<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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    Aviso legal<\/strong><\/p>

    Este documento es s\u00f3lo para informaci\u00f3n general. No se ofrece ni se implica garant\u00eda alguna y Gradiant no est\u00e1 obligada ni es responsable de la informaci\u00f3n aqu\u00ed contenida. El Cliente es el \u00fanico responsable de determinar si la informaci\u00f3n contenida en este documento es apropiada para el uso del Cliente, incluyendo, sin limitaci\u00f3n, las condiciones reales del emplazamiento, geogr\u00e1ficas y de la planta, las especificaciones, los requisitos, la eliminaci\u00f3n, las leyes y los reglamentos aplicables. Este documento es propiedad intelectual de Gradiant, incluyendo pero no limitado a cualquier patente o marca registrada contenida en este documento. La distribuci\u00f3n de este documento no es y no implica ninguna transferencia de la propiedad intelectual de Gradiant.<\/p>

    \u00a0<\/p>

    Gradiant, el logotipo de Gradiant y todas las marcas de servicio marcadas con \u2122 o \u00ae son propiedad de filiales de Gradiant Corporation, a menos que se indique lo contrario. 2024 Gradiant.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

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