{"id":9589,"date":"2024-02-27T03:58:51","date_gmt":"2024-02-27T03:58:51","guid":{"rendered":"https:\/\/www.gradiant.com\/?post_type=success-stories&p=9589"},"modified":"2025-06-13T05:55:03","modified_gmt":"2025-06-13T09:55:03","slug":"refining-and-chemicals-zero-liquid-discharge","status":"publish","type":"success-stories","link":"https:\/\/www.gradiant.com\/es\/success-stories\/refining-and-chemicals-zero-liquid-discharge\/","title":{"rendered":"Refining & Chemicals \u2013 Zero Liquid Discharge"},"content":{"rendered":"
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Refino\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Refino y productos qu\u00edmicos<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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SUSTAINABLE AND COST-EFFECTIVE ZLD\nSOLUTIONS FOR DYE MANUFACTURING<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Archroma, a global diversified provider of specialty chemicals for performance textiles, was in need of a sustainable and cost-effective solution to treat its dye wastewater. Gradiant answered with a Zero Liquid Discharge (ZLD) facility featuring the RO Infinity with CFRO and Free Radical Oxidation (FRO) technologies.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Datos principales<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Ubicaci\u00f3n<\/strong>: Mahachai, Tailandia<\/p>\n

Usuario final<\/strong>: Archroma<\/p>\n

Soluci\u00f3n<\/strong>: Vertido cero de l\u00edquidos<\/p>\n

Industria<\/strong>: Chemicals<\/p>\n

Fuente de agua de alimentaci\u00f3n<\/strong>: Aguas residuales de tintura<\/p>\n

Tecnolog\u00eda<\/strong>: RO Infinity con CFRO, oxidaci\u00f3n radical libre<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Configuraci\u00f3n del sistema<\/strong>6 etapas de RO Infinity CFRO y 1 tren de FRO<\/p>

Capacidad del sistema<\/strong>: 1.000 m3 \/d\u00eda<\/p>

Fecha<\/strong>: Noviembre 2023<\/p>

Modelo de entrega<\/strong>: Dise\u00f1o y construcci\u00f3n (DB)<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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El desaf\u00edo<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Archroma is a global leader in dye manufacturing for the world\u2019s leading apparel brands. Their manufacturing plant in Thailand produces wastewater with high levels of Total Dissolved Solids (TDS) and Chemical Oxygen Demand (COD). The primary challenge was identifying a solution to create a sustainable dye manufacturing process, maximize water reuse, and achieve ZLD. With limited cost-effective options for brine minimization, the client looked to partner with Gradiant to achieve its sustainability goals.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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La soluci\u00f3n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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To treat a variety of feedwater quality and to achieve ZLD, Gradiant proposed a robust solution featuring 6 stages of RO Infinity with CFRO and FRO. The CFRO system demonstrated it could concentrate brine recoveries up to 95%. The wastewater was then treated by FRO to remove color by oxidizing the organics. This solution also proved successful to remove high TDS and COD, allowing for the dye wastewater to be reused in the manufacturing process, while saving up to 40% CAPEX compared to Ultra-High Pressure RO (UHPRO).<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Beneficios<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Gradiant delivered a custom RO Infinity with CFRO system that achieves ZLD, as well as beneficial reuse of the wastewater. The process produces fresh water that contains 24 to 48 times less TDS, and can be reused for dye manufacturing. The FRO technology achieves a colorless brine concentrate stream that can be processed as a by-product for salt preparation and resin regeneration. Gradiant\u2019s RO Infinity is used for the primary solution to reduce fouling and scaling.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Datos impactantes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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24X-48X<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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TDS reduction After Treatment\u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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CERO<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Vertido cero de l\u00edquidos<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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40%<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Up to 40% CAPEX and OPEX Savings in comparison to UHPRO<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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50%<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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More than 50% Energy Savings compared to other Brine Minimization Technologies<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Cifras e im\u00e1genes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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CFRO Process Flow Diagram<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Aviso legal<\/strong><\/p>

Este documento es s\u00f3lo para informaci\u00f3n general. No se ofrece ni se implica garant\u00eda alguna y Gradiant no est\u00e1 obligada ni es responsable de la informaci\u00f3n aqu\u00ed contenida. El Cliente es el \u00fanico responsable de determinar si la informaci\u00f3n contenida en este documento es apropiada para el uso del Cliente, incluyendo, sin limitaci\u00f3n, las condiciones reales del emplazamiento, geogr\u00e1ficas y de la planta, las especificaciones, los requisitos, la eliminaci\u00f3n, las leyes y los reglamentos aplicables. Este documento es propiedad intelectual de Gradiant, incluyendo pero no limitado a cualquier patente o marca registrada contenida en este documento. La distribuci\u00f3n de este documento no es y no implica ninguna transferencia de la propiedad intelectual de Gradiant.<\/p>

\u00a0<\/p>

Gradiant, el logotipo de Gradiant y todas las marcas de servicio marcadas con \u2122 o \u00ae son propiedad de filiales de Gradiant Corporation, a menos que se indique lo contrario. 2024 Gradiant.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Refining & Chemicals download pdf SUSTAINABLE AND COST-EFFECTIVE ZLD SOLUTIONS FOR DYE MANUFACTURING Archroma, a global diversified provider of specialty chemicals for performance textiles, was in need of a sustainable and cost-effective solution to treat its dye wastewater. Gradiant answered with a Zero Liquid Discharge (ZLD) facility featuring the RO Infinity with CFRO and Free […]<\/p>\n","protected":false},"featured_media":10997,"template":"","class_list":["post-9589","success-stories","type-success-stories","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nRefining & Chemicals \u2013 Zero Liquid Discharge - Gradiant<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.gradiant.com\/es\/historias-de-exito\/refining-and-chemicals-zero-liquid-discharge\/\" \/>\n<meta property=\"og:locale\" content=\"es_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Refining & Chemicals \u2013 Zero Liquid Discharge - Gradiant\" \/>\n<meta property=\"og:description\" content=\"Refining & Chemicals download pdf SUSTAINABLE AND COST-EFFECTIVE ZLD SOLUTIONS FOR DYE MANUFACTURING Archroma, a global diversified provider of specialty chemicals for performance textiles, was in need of a sustainable and cost-effective solution to treat its dye wastewater. 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