{"id":9664,"date":"2024-03-14T14:34:30","date_gmt":"2024-03-14T14:34:30","guid":{"rendered":"https:\/\/www.gradiant.com\/?post_type=cc-success-stories&p=9664"},"modified":"2026-03-31T11:45:29","modified_gmt":"2026-03-31T15:45:29","slug":"cure-chemicals-critical-cooling","status":"publish","type":"cc-success-stories","link":"https:\/\/www.gradiant.com\/fr\/cc-success-stories\/cure-chemicals-critical-cooling\/","title":{"rendered":"CURE Chemicals - Refroidissement critique"},"content":{"rendered":"
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Ic\u00f4ne\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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CURE Chemicals dans la fabrication industrielle<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t<\/path><\/path><\/svg>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\tt\u00e9l\u00e9charger le pdf<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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UN FABRICANT DE CIMENT DEVIENT UN \"OP\u00c9RATEUR COOL\"<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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La qualit\u00e9 chimique m\u00e9diocre de l'eau de refroidissement n'a pas \u00e9t\u00e9 correctement r\u00e9solue par une usine africaine de fabrication de ciment, ce qui a provoqu\u00e9 un entartrage inacceptable dans tout le syst\u00e8me, et entra\u00een\u00e9 des performances de fabrication irr\u00e9guli\u00e8res et engendr\u00e9 des co\u00fbts de maintenance insupportables. Un programme CURE Chemicals personnalis\u00e9 a \u00e9t\u00e9 d\u00e9velopp\u00e9 et mis en place par Gradiant, ce qui a contribu\u00e9 \u00e0 attenuer tous les probl\u00e8mes et \u00e0 transformer les mesures de performance et de maintenance. <\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Faits marquants<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Localisation :<\/strong> Afrique<\/p>

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Application :<\/strong> Syst\u00e8mes de refroidissement<\/p>

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Utilisateur final :<\/strong> G\u00e9n\u00e9rateur d'\u00e9lectricit\u00e9<\/p>

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Solution :<\/strong>\u00a0 Traitement de l'eau de refroidissement<\/p>

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L'industrie :<\/strong>\u00a0 Fabrication de ciment<\/p>

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Source d'eau d'alimentation :<\/strong> Eau de carri\u00e8re (haute teneur en min\u00e9raux)<\/p>

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CURE Chemical :<\/strong> Inhibiteur de tartre, inhibiteur de corrosion, biocide<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Le d\u00e9fi<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Dans la fabrication du ciment, le flux constant d'eau \u00e0 temp\u00e9rature contr\u00f4l\u00e9e est essentiel pour maintenir la temp\u00e9rature de fonctionnement sp\u00e9cifi\u00e9e des roulements \u00e0 billes dans le four rotatif et assurer ainsi une bonne formation du clinker. Les tours de refroidissement n\u00e9cessitent une quantit\u00e9 importante d'eau douce afin de fonctionner de mani\u00e8re optimale, cependant, seule l'eau provenant de la carri\u00e8re \u00e9tait disponible sur le site de notre client. Selon l'analyse de l'eau, il a \u00e9t\u00e9 constat\u00e9 que la source \u00e9tait saum\u00e2tre avec des concentrations \u00e9lev\u00e9es de chlorures, de sulfates, de silice et de calcium - un m\u00e9lange d'inclusions ind\u00e9sirables qui rend les syst\u00e8mes de refroidissement extr\u00eamement vuln\u00e9rables \u00e0 l'entartrage et \u00e0 la corrosion. Les hautes temp\u00e9ratures de la peau ont encore amplifi\u00e9 cette tendance \u00e0 l'entartrage.\u00a0
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L'entartrage intense avait provoqu\u00e9 \u00e0 plusieurs reprises des arr\u00eats de nettoyage non planifi\u00e9s, ce qui avait engendr\u00e9 des co\u00fbts de maintenance insoutenables et r\u00e9duit la capacit\u00e9 \u00e0 r\u00e9pondre \u00e0 une demande accrue. Le fabricant a cherch\u00e9 une solution pour emp\u00eacher l'entartrage, permettre un transfert de chaleur efficace et prot\u00e9ger les m\u00e9tallurgies du syst\u00e8me. Il \u00e9tait particuli\u00e8rement important de porter \u00e0 plus de 24 mois le d\u00e9lai entre les arr\u00eats planifi\u00e9s de nettoyage avanc\u00e9.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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La solution<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Apr\u00e8s un audit approfondi du syst\u00e8me et une compr\u00e9hension de la chimie complexe du syst\u00e8me de refroidissement, Gradiant a con\u00e7u une solution sur mesure comprenant un ensemble complet de produits chimiques CURE, un \u00e9quipement de dosage et un programme de surveillance soutenu par un accord de service sur site afin de garantir la performance et la fiabilit\u00e9 du syst\u00e8me. Le programme visait \u00e0 assurer la protection cathodique des m\u00e9taux du syst\u00e8me ainsi qu'une inhibition et une dispersion efficaces du tartre.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Les avantages<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Les cycles de concentration dans le syst\u00e8me de refroidissement de l'usine sont maintenant plus fr\u00e9quents et l'empreinte hydrique est moins importante. Les taux de corrosion de r\u00e9f\u00e9rence ont \u00e9t\u00e9 am\u00e9lior\u00e9s pour l'acier doux et le cuivre. L'acier doux et le cuivre ont obtenu des taux de corrosion de r\u00e9f\u00e9rence am\u00e9lior\u00e9s. Depuis que Gradiant est responsable de la surveillance sur site, les arr\u00eats planifi\u00e9s ont \u00e9t\u00e9 prolong\u00e9s avec un temps d'arr\u00eat minimal pour le nettoyage. Aucun temps d'arr\u00eat n'a eu lieu pour le traitement des tours de refroidissement.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Statistiques d'impact<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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20%+ <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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r\u00e9duction de l'eau dans le syst\u00e8me de refroidissement<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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>3,5 ans<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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entre les arr\u00eats de l'usine pour le nettoyage<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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<2 MPY<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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pour la corrosion de l'acier doux<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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<0,5 MPY<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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pour le cuivre<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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ZERO <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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temps d'arr\u00eat caus\u00e9 par le syst\u00e8me de refroidissement<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Chiffres et images<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Granulats achemin\u00e9s vers le four rotatif<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

CURE Chemicals in Industrial Manufacturing download pdf A CEMENT MANUFACTURER BECOMES A ‘COOL OPERATOR’ An African cement manufacturing plant could not adequately address inferior cooling water chemistry, precipitating unacceptable scaling throughout the system that drove inconsistent manufacturing performance and unsustainable maintenance costs. Gradiant formulated and deployed a custom CURE Chemicals program that mitigated all concerns […]<\/p>\n","protected":false},"featured_media":10391,"template":"","class_list":["post-9664","cc-success-stories","type-cc-success-stories","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nCURE Chemicals \u2013 Critical Cooling - Gradiant<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.gradiant.com\/fr\/histoires-de-reussite-du-cc\/cure-chemicals-critical-cooling\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"CURE Chemicals \u2013 Critical Cooling - Gradiant\" \/>\n<meta property=\"og:description\" content=\"CURE Chemicals in Industrial Manufacturing download pdf A CEMENT MANUFACTURER BECOMES A ‘COOL OPERATOR’ An African cement manufacturing plant could not adequately address inferior cooling water chemistry, precipitating unacceptable scaling throughout the system that drove inconsistent manufacturing performance and unsustainable maintenance costs. 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