{"id":9724,"date":"2024-03-18T02:05:11","date_gmt":"2024-03-18T02:05:11","guid":{"rendered":"https:\/\/www.gradiant.com\/?post_type=cc-success-stories&p=9724"},"modified":"2025-05-15T12:44:56","modified_gmt":"2025-05-15T16:44:56","slug":"cure-chemicals-maximizing-boiler-reliability","status":"publish","type":"cc-success-stories","link":"https:\/\/www.gradiant.com\/fr\/cc-success-stories\/cure-chemicals-maximizing-boiler-reliability\/","title":{"rendered":"CURE Chemicals - Maximiser la fiabilit\u00e9 des chaudi\u00e8res"},"content":{"rendered":"
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Ic\u00f4ne\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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CURE Chemicals dans la fabrication industrielle<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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UN FABRICANT DE P\u00c2TE ET DE PAPIER TROUVE L'EXCELLENCE OP\u00c9RATIONNELLE GR\u00c2CE \u00c0 LA CURE<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Le maintien de la comp\u00e9titivit\u00e9 dans l'industrie des p\u00e2tes et papiers exige une excellence op\u00e9rationnelle dans la fabrication, \u00e0 commencer par une qualit\u00e9 et une pression de vapeur constantes. Gradiant a aid\u00e9 notre client \u00e0 r\u00e9soudre des probl\u00e8mes op\u00e9rationnels syst\u00e9miques et \u00e0 atteindre de mani\u00e8re coh\u00e9rente les param\u00e8tres de performance souhait\u00e9s en adoptant une strat\u00e9gie compl\u00e8te de traitement de l'eau.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Faits marquants<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Localisation :<\/strong> Afrique<\/p>

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Application :<\/strong>\u00a0 Syst\u00e8mes de chaudi\u00e8res<\/p>

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Solution :<\/strong> Traitement des chaudi\u00e8res<\/p>

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L'industrie :<\/strong> P\u00e2tes et papiers<\/p>

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Source d'eau d'alimentation :<\/strong>\u00a0 Eau d\u00e9min\u00e9ralis\u00e9e<\/p>

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CURE Chemical :<\/strong>\u00a0 Programme d'eau de chaudi\u00e8re<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Le d\u00e9fi<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Tout au long du processus de fabrication, une importante usine de p\u00e2tes et de papiers a \u00e9t\u00e9 confront\u00e9e \u00e0 d'importants probl\u00e8mes op\u00e9rationnels en raison de la v\u00e9tust\u00e9 de son syst\u00e8me d'eau de chaudi\u00e8re, constitu\u00e9 de trois chaudi\u00e8res \u00e0 tubes d'eau \u00e0 haute pression. Le syst\u00e8me de traitement de l'eau d\u00e9min\u00e9ralis\u00e9e (DM) laissait \u00e9chapper de la duret\u00e9 et un exc\u00e8s de sodium dans le circuit d'eau d'alimentation. Par cons\u00e9quent, le syst\u00e8me \u00e9tait sujet \u00e0 l'entartrage min\u00e9ral et \u00e0 la corrosion caustique, ce qui entra\u00eenait des performances moindres ou, dans le pire des cas, des ruptures de tubes et d'autres risques pour la s\u00e9curit\u00e9. Les d\u00e9p\u00f4ts de fer provenant du syst\u00e8me de retour des condensats dans les chaudi\u00e8res vieillissantes ont aggrav\u00e9 le manque de performance. Celui-ci a \u00e9t\u00e9 aggrav\u00e9 par les d\u00e9p\u00f4ts de fer provenant du syst\u00e8me de retour des condensats dans les chaudi\u00e8res vieillissantes. Des probl\u00e8mes majeurs devaient \u00eatre r\u00e9solus - Gradiant est entr\u00e9 en jeu.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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La solution<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Un examen exhaustif des syst\u00e8mes d'eau et de vapeur a \u00e9t\u00e9 effectu\u00e9 par Gradiant pour obtenir une vision globale de l'\u00e9tat de fonctionnement des chaudi\u00e8res. L'audit recommandait principalement de mettre en place un nouvel ensemble de meilleures pratiques d'exploitation pour le syst\u00e8me DM afin de garantir son bon fonctionnement conform\u00e9ment aux sp\u00e9cifications. Un programme sur mesure a \u00e9t\u00e9 cr\u00e9\u00e9 par l'\u00e9quipe, comprenant un ensemble complet de produits chimiques CURE, tels que des pi\u00e9geurs d'oxyg\u00e8ne, un traitement interne et des formules de traitement des condensats.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Les avantages<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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D\u00e8s sa mise en place, l'usine a r\u00e9duit la charge thermique \u00e9lev\u00e9e des chaudi\u00e8res caus\u00e9e par l'entartrage min\u00e9ral et a r\u00e9duit les d\u00e9p\u00f4ts de fer et la corrosion dans les tambours de s\u00e9chage et le syst\u00e8me de condensat. Le contr\u00f4le des \u00e9chantillons a permis de quantifier les niveaux de fer, qui ont \u00e9t\u00e9 divis\u00e9s par 10, passant de plus de 400 ppb \u00e0 moins de 40 ppb, am\u00e9liorant ainsi les performances, la qualit\u00e9 de la vapeur et la long\u00e9vit\u00e9 des \u00e9quipements. Le programme de traitement est assur\u00e9 par l'\u00e9quipe de Gradiant en collaboration avec le client pendant le fonctionnement continu des chaudi\u00e8res, et les r\u00e9sultats obtenus sont impressionnants : le syst\u00e8me n'a connu aucune d\u00e9faillance de tube en plus de trois ans. En outre, aucune trace de d\u00e9p\u00f4t n'a \u00e9t\u00e9 relev\u00e9e \u00e0 chaque arr\u00eat pr\u00e9vu et \u00e0 chaque contr\u00f4le de la chaudi\u00e8re, ce qui confirme la bonne passivation du c\u00f4t\u00e9 eau des chaudi\u00e8res.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Statistiques d'impact<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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>90% <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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r\u00e9duction des niveaux de fer<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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>3 ANS<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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de la stabilit\u00e9 op\u00e9rationnelle<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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ZERO<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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les temps d'arr\u00eat non planifi\u00e9s en \u00e9liminant les ruptures de tubes<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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JUSQU'\u00c0 5%<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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r\u00e9duction des co\u00fbts de carburant<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

CURE Chemicals in Industrial Manufacturing   download pdf A PULP & PAPER MANUFACTURER FINDS OPERATIONAL EXCELLENCE THROUGH CURE Maintaining competitiveness in the pulp & paper industry requires operational excellence in manufacturing, starting with consistent steam quality and pressure. Gradiant helped our client resolve systemic operational issues and consistently achieve their desired performance metrics by adopting […]<\/p>\n","protected":false},"featured_media":9726,"template":"","class_list":["post-9724","cc-success-stories","type-cc-success-stories","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nCURE Chemicals \u2013 Maximizing Boiler Reliability - Gradiant<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.gradiant.com\/fr\/histoires-de-reussite-du-cc\/cure-chemicals-maximizing-boiler-reliability\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"CURE Chemicals \u2013 Maximizing Boiler Reliability - Gradiant\" \/>\n<meta property=\"og:description\" content=\"CURE Chemicals in Industrial Manufacturing   download pdf A PULP & PAPER MANUFACTURER FINDS OPERATIONAL EXCELLENCE THROUGH CURE Maintaining competitiveness in the pulp & paper industry requires operational excellence in manufacturing, starting with consistent steam quality and pressure. 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