{"id":9664,"date":"2024-03-14T14:34:30","date_gmt":"2024-03-14T14:34:30","guid":{"rendered":"https:\/\/www.gradiant.com\/?post_type=cc-success-stories&p=9664"},"modified":"2026-03-31T11:45:29","modified_gmt":"2026-03-31T15:45:29","slug":"curare-i-prodotti-chimici-raffreddamento-critico","status":"publish","type":"cc-success-stories","link":"https:\/\/www.gradiant.com\/it\/cc-success-stories\/cure-chemicals-critical-cooling\/","title":{"rendered":"Prodotti chimici CURE - Raffreddamento critico"},"content":{"rendered":"
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Icona\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Prodotti chimici CURE nella produzione industriale<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t<\/path><\/path><\/svg>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\tscarica il pdf<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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UN PRODUTTORE DI CEMENTO DIVENTA UN \"COOL OPERATOR<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Un impianto di produzione di cemento africano non riusciva a risolvere adeguatamente il problema della chimica dell'acqua di raffreddamento, provocando un'incrostazione inaccettabile in tutto il sistema che portava a prestazioni di produzione incoerenti e a costi di manutenzione insostenibili. Gradiant ha formulato e implementato un programma CURE Chemicals personalizzato che ha mitigato tutti i problemi e trasformato le prestazioni e le metriche di manutenzione. <\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Fatti veloci<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Posizione:<\/strong> Africa<\/p>

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Applicazione:<\/strong> Sistemi di raffreddamento<\/p>

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Utente finale:<\/strong> Generatore di energia<\/p>

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Soluzione:<\/strong>\u00a0 Trattamento del sistema di raffreddamento dell'acqua<\/p>

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Industria:<\/strong>\u00a0 Produzione di cemento<\/p>

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Fonte dell'acqua di alimentazione:<\/strong> Acqua di cava (alto contenuto minerale)<\/p>

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CURE Chemical:<\/strong> Inibitore di calcare, inibitore di corrosione, biocida<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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La sfida<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Nella produzione del cemento, il flusso costante di acqua a temperatura controllata \u00e8 fondamentale per mantenere la temperatura di esercizio specificata dei cuscinetti a sfera nel forno rotante e quindi garantire la corretta formazione del clinker. Le torri di raffreddamento hanno bisogno di acqua dolce in abbondanza per funzionare senza problemi, ma nel sito del nostro cliente era disponibile solo acqua di cava. L'analisi dell'acqua ha mostrato che la fonte era salmastra, con alti livelli di cloruri, solfati, silice e calcio, un cocktail di inclusioni indesiderate che rendono i sistemi di raffreddamento altamente suscettibili di incrostazioni e corrosione. Le alte temperature della pelle esacerbavano ulteriormente la propensione alla formazione di incrostazioni.\u00a0
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L'intensa incrostazione aveva ripetutamente causato arresti di pulizia non programmati, generando costi di manutenzione insostenibili e riducendo la capacit\u00e0 di soddisfare l'aumento della domanda. Il produttore cercava una soluzione per inibire le incrostazioni, consentendo un efficace trasferimento di calore e proteggendo le metallurgie del sistema. Particolarmente importante era aumentare il tempo a pi\u00f9 di 24 mesi tra le interruzioni programmate della pulizia avanzata.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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La soluzione<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Dopo un'accurata verifica del sistema e la comprensione della complessa chimica del sistema di raffreddamento, Gradiant ha progettato una soluzione su misura che comprendeva un pacchetto completo di prodotti chimici CURE, apparecchiature di dosaggio e un programma di monitoraggio supportato da un servizio di assistenza in loco per garantire le prestazioni e l'affidabilit\u00e0 del sistema. Il programma era mirato alla protezione catodica dei metalli del sistema e all'efficace inibizione e dispersione delle incrostazioni.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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I vantaggi<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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L'impianto opera ora abitualmente con cicli a pi\u00f9 alta concentrazione nel sistema di raffreddamento, riducendo l'impronta idrica. I tassi di corrosione di riferimento sono stati migliorati per l'acciaio dolce e il rame. Le fermate programmate sono state prolungate con tempi di inattivit\u00e0 minimi per la pulizia e non si sono verificati tempi di inattivit\u00e0 dovuti al trattamento della torre di raffreddamento da quando Gradiant \u00e8 responsabile del monitoraggio in loco.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Statistiche di impatto<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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20%+ <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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riduzione dell'acqua nel sistema di raffreddamento<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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>3,5 anni<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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tra le fermate dell'impianto per la pulizia<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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<2 MPY<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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per la corrosione dell'acciaio dolce<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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<0,5 MPY<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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per il rame<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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ZERO <\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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tempi di inattivit\u00e0 causati dal sistema di raffreddamento<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Figure e immagini<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Aggregato destinato al forno rotativo<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

CURE Chemicals in Industrial Manufacturing download pdf A CEMENT MANUFACTURER BECOMES A ‘COOL OPERATOR’ An African cement manufacturing plant could not adequately address inferior cooling water chemistry, precipitating unacceptable scaling throughout the system that drove inconsistent manufacturing performance and unsustainable maintenance costs. Gradiant formulated and deployed a custom CURE Chemicals program that mitigated all concerns […]<\/p>\n","protected":false},"featured_media":10391,"template":"","class_list":["post-9664","cc-success-stories","type-cc-success-stories","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nCURE Chemicals \u2013 Critical Cooling - Gradiant<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.gradiant.com\/it\/storie-di-successo-nel-settore-del-cloud-computing\/curare-i-prodotti-chimici-raffreddamento-critico\/\" \/>\n<meta property=\"og:locale\" content=\"it_IT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"CURE Chemicals \u2013 Critical Cooling - Gradiant\" \/>\n<meta property=\"og:description\" content=\"CURE Chemicals in Industrial Manufacturing download pdf A CEMENT MANUFACTURER BECOMES A ‘COOL OPERATOR’ An African cement manufacturing plant could not adequately address inferior cooling water chemistry, precipitating unacceptable scaling throughout the system that drove inconsistent manufacturing performance and unsustainable maintenance costs. 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